It doesn't matter whether you call it punch and die tooling, compression tooling or tablet tooling, the final product is still the same, MDC hopes to make the next set of compression tools! For industrial tool applications, new customers trust us every year to consult, design and provide the highest quality compression tools in the industry. MDC Mould is a compression tooling company with high quality level, provides various compression toolings and solutions for many industries and customers. The biggest Hydraulic press machine for MDC is 4000T which can provide customer with a guarantee that the tools perform at highest level and meet customer requirement.
Compression tooling have no detail requirement for material appearance, no matter what shape material it is : Granular , powder ,sheet or bulk are all molding into product. What is compression tooling: Compression tooling is the process of tooling in which a preheated polymer is placed into an open, heated tool cavity. The tool is then closed with a top plug and compressed in order to have the material contact all areas of the tool. This process is able to produce parts with a wide array of lengths, thicknesses, and complexities. The objects it produces are also high in strength, making it an attractive process for a number of different industries.
Thermoset composites are the most common type of material used in compression toolings. There are four main steps to the thermoset composite compression tooling process:
1.A high strength, two part metallic tool is created that exactly matches the dimensions required to produce the desired part. The tool is then installed in a press and heated.
2.The desired composite is pre-formed into the shape of the tool. Pre-forming is a crucial step that helps to improve the performance of the finished part.
3.The pre-formed part is inserted into the heated tooling. The tool is then compressed under very high pressure, usually ranging from 800psi to 2000psi (depending on the thickness of the part and the type of material used).
4.The part is removed from the tool after the pressure is released. Any resin flash around the edges is also removed at this time.
As the leading manufacture of china tool maker, MDC make SMC tool, BMC tooling, GMT tooling and carbon fiber tooling. Carbon fiber tooling is used for Automotive industry and met development requirements of light weight applications such as carbon fiber hood tooling.
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Address: No.35-1, Qingfeng Road, North Industrial Estate, HuangYan, Zhejiang,China.